How to Avoid Common Pitfalls with Solar Installation in Sydney’s Older Homes

July 30, 2025

Thinking about going solar in your charming older home? While the idea of slashing power bills and boosting sustainability is appealing, the installation path isn’t always straightforward, especially when heritage features, ageing wiring, or fragile terracotta tiles are involved. At Platinum Solar Group, we understand the unique quirks of older homes and how to work with them, not against them.

In this guide, we’ll walk you through the most common solar installation pitfalls and show you how to avoid them. With the right planning and expert help, even the oldest home on the block can be solar-ready. Let’s get started!

Electrical Wiring Issues That Could Stall Your Solar Project

In many older homes, hidden electrical problems can quietly derail your solar plans. While panels and inverters get all the attention, it’s your home’s wiring that does the behind-the-scenes heavy lifting. If outdated systems aren’t addressed early, your project could face delays, safety risks, or non-compliance with modern standards. Addressing these problems upfront helps you avoid costly setbacks.

Outdated Wiring

A surprising number of homes still rely on legacy wiring systems that are no longer safe or functional by today’s electrical code. These older systems often can’t handle the load from a solar setup, and that can create serious safety hazards. Here are some common outdated or unsafe wiring types to look out for:

  • VIR (Vulcanised Indian Rubber) cabling: Found in homes built before the 1950s, this wiring becomes brittle with age and is prone to cracking and sparking.
  • Ceramic fuse boxes: These are not compatible with modern circuit breakers and lack safety features like RCDs (residual current devices).
  • Cloth-insulated wiring: This was used up until the 1960s and breaks down over time, exposing live wires and increasing fire risk.
  • Limited circuit design: Older homes often have just one or two circuits for the entire house, which is insufficient for solar system integration.
  • Unearthed systems: Many older properties don’t have a grounding wire, which is a serious safety concern when generating and exporting power.

Recognising these warning signs early allows you to prepare for necessary upgrades before your solar installation begins.

Required Upgrades

Improving an old electrical system isn’t just a good idea; it’s often legally required by energy providers. Upgrading your switchboard or rewiring sections of your home ensures the system is capable of handling solar energy flows. In particular, your installer or electrician may recommend:

  • Rewiring entire sections of your home if the original wiring is unsafe or incompatible with solar. This includes replacing aluminium or knob-and-tube wiring with modern copper wiring that includes proper grounding.
  • Switchboard upgrades to include modern circuit breakers and RCDs for improved safety and reliability. New circuit breakers are for adding a dedicated solar meter, and RCDs are for protection against electrical faults.  
  • Dedicated solar inverter circuits to ensure energy is properly distributed and doesn't overload existing circuits. This may require additional wiring work to ensure optimal performance and compliance.
  • Installation of surge protection devices to safeguard your system from lightning strikes or voltage spikes, especially common in Sydney storms.

These upgrades may seem like a hassle, but they’re crucial for your system’s safety and long-term performance.

Electrical Inspection

Before installing any panels, make sure a thorough electrical inspection is done, especially in homes older than 30 years. This step is crucial for uncovering any hidden faults, compliance issues, or limitations that could impact the success of your solar installation. During this inspection, your electrician will usually check for things like:

  • Reviewing the switchboard setup to ensure there’s space for solar-related components.
  • Testing circuit performance to evaluate capacity and check for overload risks.
  • Inspecting the condition of wiring behind walls, under floors, and in ceiling spaces.
  • Checking for earthing and bonding to ensure the system meets safety standards.
  • Maximising system performance ensures your electrical setup is strong enough to support solar.
  • Preventing costly delays by addressing wiring issues before installation.

By tackling this early, you avoid unnecessary delays, unexpected costs, and project revisions later in the process. It sets the stage for a stress-free and compliant solar upgrade.

Is Your Roof Ready for Solar? What to Look for Before Installation

The roof isn’t just a place to mount solar panels; it’s often a heritage feature with unique materials and ageing structures that need extra care. Before installation, you must assess whether your roof can physically and structurally support a solar system. Failing to do so can lead to cracked tiles, roof leaks, or even structural compromise. Proper evaluation now prevents costly repairs later.

Roof Structure

The structural integrity of your roof is the first thing to assess. Many older homes may require reinforcement to bear the extra weight and mounting pressure of solar panels. Watch out for the following issues:

  • Terracotta tiles: Beautiful but brittle, these tiles are prone to cracking under the pressure of mounting systems. Installers often need to work carefully around them or replace damaged tiles during the process. Reinforcement or replacement of cracked or weak tiles can prevent future issues.
  • Ageing timber battens: Roofs built decades ago may have battens that are weak, rotted, or spaced inconsistently, making them unsuitable for panel installation without reinforcement.
  • Rusting tin or corrugated iron sheets: These may not provide secure mounting points and could require panel-specific brackets or partial replacement.
  • Sagging rooflines: Any visible sag or unevenness might be a sign of underlying structural issues, which must be corrected before proceeding.

A qualified solar installer will inspect your roof’s framing and surface materials to determine whether reinforcements or repairs are needed before panel installation begins.

Leak Risk

Even if your roof’s structure is sound, gaps in flashing or unsealed penetrations can lead to water ingress, especially during Sydney storms. Potential issues to address before installation include:

  • Unrepaired cracks can become entry points for water once panels are mounted.
  • Unsealed penetrations where bolts or rails attach to the roof structure, which can become water ingress points if not sealed correctly.
  • Worn or damaged flashing around chimneys, skylights, or vents may not protect adequately after solar installation.
  • Mould or rot in roof cavities, a sign that your roof may already be vulnerable to water damage.

To prepare properly, patch any visible damage and seal all penetrations to keep moisture out. A roof in good repair provides a stable foundation for your solar system and prevents future water damage or costly maintenance.

Heritage Experience

From preserving street-facing facades to managing delicate materials, working with a team experienced in heritage solar installations makes all the difference. Here’s what to look for in a solar installer who knows their way around heritage homes:

  • Familiarity with council regulations for heritage-listed properties in areas like Balmain, Glebe, or Paddington.
  • Smart ways to hide panels, like placing them on the rear or flat sections of your roof, so they don’t take away from your home’s charm.
  • Use of non-invasive mounting systems designed to minimise damage to fragile tiles or structures.
  • Experience with custom solutions, like hybrid battery setups or split-array systems for irregular rooflines.

Choosing the right installer ensures your solar project respects your home's historical value while delivering modern energy efficiency. It’s about powering your home sustainably without losing what makes it special.

Navigating Heritage Restrictions and Council Approvals for Solar Installation

Installing solar panels on a heritage-listed or character-filled home can be a balancing act between modern efficiency and historical preservation. While the move towards renewable energy is widely supported, heritage protections often place limits on how and where solar systems can be installed. If you don’t follow the guidelines, you risk delays, fines, or having to remove the system, so it’s crucial to understand the process.

Council Approval

Not every solar project needs approval, but when your home is heritage-listed or in a conservation area, it likely will. Sydney councils, such as those in Inner West, North Sydney, or Woollahra, often require applications to ensure the solar installation won’t impact the historic character of your property. You’ll generally need council approval if:

  • Your home is officially heritage-listed either under the NSW Heritage Act or your local council’s plan.
  • You live in a heritage conservation area where streetscape preservation is prioritised.
  • Solar panels will be visible from the street or placed on a principal elevation (e.g., front-facing roof).
  • Installation may involve roof alteration or the removal of original materials.
  • You are using non-standard mounting systems or battery storage units that change the exterior profile of the home.

Each council has slightly different requirements, so it’s best to consult early with your installer and local council to determine whether a development application is needed.

Also, you will need some helpful tips to speed up council approval. Here are some you can follow:

  • Provide a site plan and roof layout showing exactly where panels will go.
  • Include visual impact assessments or mock-ups to show minimal aesthetic disruption.
  • Reference the NSW Government solar guidelines for heritage properties in your application.

Panel Placement

One of the easiest ways to gain approval and preserve your home’s character is to be strategic about panel placement. Installing panels out of sight helps meet council rules while keeping your home’s charm and value intact. You can follow these tips for heritage-friendly solar panel placement:

  • Install panels on rear-facing or internal roof slopes to minimise visibility from the street.
  • Choose sleek mounting systems that hug the roof to keep the panels as subtle as possible.
  • Avoid altering decorative roof features, such as gables, chimneys, or cornices.
  • Match the panel colour to the roof material, using black-framed panels on slate or dark tiles for better visual blending.
  • Opt for split arrays if your roof has multiple orientations, reducing the need for large, dominant panel clusters.

If roof-mounted panels aren’t feasible, consider alternatives such as:

  • Ground-mounted systems in backyards or side gardens.
  • Solar pergolas or carports that generate power without affecting the main roof.
  • Battery storage to offset smaller panel systems, especially where panel count is limited by space or visibility.

Work with a heritage-savvy installer who understands council regulations and discreet panel placement.

Embracing solar energy is achievable with the right preparation. From upgrading outdated wiring to reinforcing fragile roofs and navigating heritage approvals, each step helps avoid setbacks and ensures your system runs safely and efficiently from day one. With expert guidance and early planning, you can preserve your home’s character while powering it sustainably. Thinking about solar for your classic Sydney home? Get in touch with us at Platinum Solar, and let’s bring clean energy to your place without losing its charm.

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